Tag Archives: Times Microwave

LMR-400 Original vs Generic: A Technical Comparison

Walk through any wholesale electronics market — or spend five minutes on Alibaba — and you’ll find dozens of cables advertised as “LMR-400 compatible”, “LMR-400 equivalent”, or simply “50Ω coaxial cable, same as LMR-400”. The price is typically 30–60% lower than genuine Times Microwave cable. That gap is real, and it comes from somewhere.

This article looks at what separates a genuine Times Microwave LMR-400 from an unbranded OEM alternative at a technical level: conductor material, dielectric, shielding, attenuation, mechanical tolerances, and environmental ratings. The differences aren’t always dramatic on a datasheet — they tend to show up in the field, at high frequencies, and over time.


What Is LMR-400?

LMR-400 is a trademarked cable design by Times Microwave Systems (USA). It was developed as a low-loss, flexible alternative to rigid coaxial cables for RF installations. “LMR” stands for Land Mobile Radio, though the cable has long since found use in VSAT, broadcast, and general RF applications.

The “400” refers to the cable’s nominal outer diameter of approximately 10.3mm (0.405 inches). Times Microwave publishes a detailed specification sheet for LMR-400, manufactured to tight tolerances at their US facility.

Because “LMR-400” has become a shorthand in the industry for “good quality 50Ω coaxial cable in the 10mm diameter class”, many manufacturers produce cables to a similar physical form factor and market them using the LMR-400 name — even though they are not manufactured by Times Microwave and are not covered by its specifications.


Construction: What’s Inside Each Cable

Both genuine LMR-400 and OEM alternatives share a broadly similar physical construction: centre conductor, foam dielectric, outer conductor (shield), and outer jacket. The meaningful differences are in the materials used at each layer.

LMR-400 internal construction comparison: original vs generic OEM — layer by layer
Layer-by-layer construction comparison: Times Microwave LMR-400 vs typical generic OEM. Key differences are in the braid material (tinned copper vs aluminium) and conductor (solid copper vs potential CCA).

Centre Conductor

Genuine LMR-400: Solid bare copper, 0.108″ (2.74mm) diameter. Copper has a resistivity of 1.72 × 10⁻⁸ Ω·m — one of the lowest of any practical conductor material.

Generic OEM: Many unbranded cables use copper-clad aluminium (CCA) rather than solid copper. CCA has a thin layer of copper bonded around an aluminium core. At RF frequencies, the skin effect concentrates current in the outer surface of the conductor — and because that surface is copper, CCA approaches copper performance at high frequencies where the cladding is thick enough relative to skin depth. The practical issues with CCA are primarily mechanical: it is harder to solder, more prone to work-hardening when bent repeatedly, and aluminium oxidises if the copper cladding is breached at a connector crimp, leading to higher contact resistance over time. Some OEM cables do use solid copper conductors — worth verifying with any supplier before purchase.

Dielectric

Genuine LMR-400: Physically foamed polyethylene (FPE), bonded to the outer conductor, with a velocity of propagation of 85%. The bonded construction keeps the dielectric fixed relative to the conductors, which helps maintain impedance consistency along the cable’s length.

Generic OEM: Usually also foam polyethylene. The foam density and uniformity can vary between manufacturers. A less controlled foam structure leads to less consistent impedance along the cable’s length, which matters most in precision RF applications.

Outer Conductor (Shield)

Genuine LMR-400: Bonded aluminium foil tape plus tinned copper braid at 95% coverage. Shielding effectiveness: greater than 90 dB across the operating frequency range. The foil provides continuous coverage; the tinned copper braid provides mechanical strength and low-resistance bonding to connectors.

Generic OEM: Many cables use aluminium foil plus aluminium braid rather than tinned copper braid. Aluminium braid is lighter and cheaper. Shielding coverage is similarly quoted at 90–95%, but contact resistance at connector interfaces is higher because aluminium oxidises more readily than tinned copper. Shielding effectiveness figures for generic cables are rarely independently tested.

Outer Jacket

Genuine LMR-400: UV-stabilised black polyethylene (PE), rated from −40°C to +85°C, with verified UV resistance for direct outdoor exposure.

Generic OEM: Typically also black PE with the same temperature rating claimed, but UV stabiliser content and long-term UV resistance vary and are rarely independently verified. In Gulf climates — where cable-in-conduit temperatures can exceed 50°C and UV index peaks at 11+ in summer — jacket quality has a direct impact on cable service life.


Attenuation: Specified vs Observed

Times Microwave publishes the following attenuation figures for LMR-400. Generic OEM cables with solid copper conductors typically specify values close to these — within 5–15% at most frequencies. The gap tends to widen at higher frequencies.

Attenuation comparison bar chart: LMR-400 original vs generic OEM at 450MHz, 1GHz, 1.5GHz, 2.4GHz, 5.8GHz
Attenuation (dB/100m) at key RF frequencies — Times Microwave LMR-400 vs typical generic OEM. The gap widens at higher frequencies due to differences in conductor surface quality and the skin effect. Generic values are indicative — verify against the specific supplier’s datasheet.
FrequencyLMR-400 (Times Microwave)Generic OEM (typical)
450 MHz4.1 dB/100m~4.5 dB/100m
900 MHz5.9 dB/100m~6.5 dB/100m
1 GHz6.8 dB/100m~7.5 dB/100m
1.5 GHz8.4 dB/100m~9.5 dB/100m
2.4 GHz11.0 dB/100m~12.5 dB/100m
5.8 GHz17.5 dB/100m~20+ dB/100m

The meaningful differences appear in three areas. First, attenuation at high frequencies: the skin effect amplifies any variation in conductor surface quality above 2 GHz. Second, batch-to-batch consistency: tight manufacturing tolerances mean each reel of genuine LMR-400 performs within a narrow, predictable range — OEM cables can vary more between production runs. Third, aged performance: connector interface oxidation (from CCA or aluminium braid) and jacket degradation can cause measurably higher losses after several years in outdoor installations.


Connector Fit and Termination

LMR-400 connectors (N-type, SMA, TNC) are tooled to the Times Microwave specification. OEM cables are dimensionally close, and in most cases the same connectors fit. However, tolerances on the foam dielectric outer diameter and braid outer diameter can vary slightly, occasionally causing loose connector bodies, incomplete crimping, or gaps at the connector-to-braid contact — any of which reduces shielding continuity and can increase contact resistance over time.

Problems arise most often when mixing genuine LMR-400 connectors with OEM cable, or vice versa. If you’re buying cable and connectors from the same OEM supplier, the two are typically dimensioned to fit each other.


Key Specifications Side-by-Side

ParameterTimes Microwave LMR-400Generic OEM (typical)
Impedance50Ω ± 1Ω50Ω ± 1–2Ω
Centre conductorSolid bare copper, 2.74mmSolid copper or CCA, ~2.74mm
DielectricFoam PE, bondedFoam PE
Outer conductorAl foil + 95% tinned Cu braidAl foil + Al or Cu braid
Shielding effectiveness>90 dB (specified & verified)85–90 dB (typically claimed)
Attenuation at 1 GHz6.8 dB/100m6.8–8.0 dB/100m (varies)
Velocity of propagation85%83–86%
JacketUV-stabilised black PEBlack PE (UV resistance varies)
Temperature rating−40°C to +85°C−40°C to +85°C (claimed)
Min bend radius25mm (one-time), 38mm (repeated)25–38mm (varies)
CertificationsUL, cUL, CE, RoHSCE, RoHS (typically)
Country of manufactureUSAChina (typically)

Where the Difference Is Most Noticeable

Matrix showing cable quality impact by application type
Cable quality impact by application — the gap between genuine LMR-400 and generic OEM is minimal for short or low-frequency runs, and most significant for long IFL runs, high frequencies, harsh outdoor environments, and mission-critical systems.

The gap between genuine LMR-400 and a good generic alternative is modest in a benign environment — short runs, moderate frequencies, controlled temperature, indoor or sheltered installation. In these conditions, a well-made OEM cable performs adequately and the cost difference is meaningful.

The gap widens in several scenarios. On long IFL runs at L-band, the difference between 8.4 dB/100m and 9.5 dB/100m over 50 metres is 0.55 dB — noticeable but unlikely to break a link budget on its own. At 60m or more, or if the cable is ageing and developing connector degradation, the margin erodes further.

For outdoor installations in Gulf climates, sustained cable-in-conduit temperatures above 50°C combined with intense UV puts jacket quality under real stress. A jacket that begins cracking at year 3 on a rooftop installation creates a moisture path into the cable — and even small amounts of moisture ingress increase attenuation significantly and unpredictably.

In high-shielding-sensitivity applications — a receive antenna near a transmit path, or a dense urban RF environment — the difference between a verified >90 dB cable and an untested OEM cable can matter. And for mission-critical systems where uptime is measured commercially, the known provenance and verified specification of genuine LMR-400 removes one variable from a complex installation.

For less critical applications — a 10m WiFi antenna run, a lab test bench connection, or an indoor patch — a good-quality OEM cable is entirely reasonable.

On supplier claims.
Some OEM suppliers describe their cable as “LMR-400 standard” or “meets LMR-400 spec.” This typically means the cable is dimensionally compatible and broadly similar in construction — not that it has been tested and certified to Times Microwave’s specification. The distinction matters when specifying for a contract or when the installation needs to meet a particular shielding or attenuation requirement.

Frequently Asked Questions

Can I use generic LMR-400 cable with genuine LMR-400 connectors?
Usually yes — the dimensions are close enough that standard LMR-400 crimp connectors fit most OEM cables. It is worth verifying the outer diameter of the foam dielectric and the braid against the connector’s specification. Slight dimensional differences can occasionally cause a connector to seat loosely or not crimp to its full design depth.
Is CCA conductor a problem in RF cable?
At frequencies above a few megahertz, the skin effect concentrates current in the outer conductor surface, so RF performance of CCA approaches solid copper if the copper cladding is thick enough. The main practical concerns are mechanical: CCA work-hardens faster, is harder to solder, and aluminium is exposed if the copper cladding is damaged at a connector termination — leading to oxidation and increased contact resistance over time.
How do I identify if a cable has a CCA conductor?
Cut a short length and inspect the centre conductor cross-section. Solid copper is uniformly copper-coloured throughout. CCA shows a silvery aluminium core with a thin copper ring at the outside. You can also nick the surface with a sharp knife — if the material beneath the copper colour is silvery-grey, it is aluminium.
What certifications should I look for on a cable datasheet?
UL (or cUL for Canada) for fire rating, CE for the European market, and RoHS for materials compliance are the main ones. Generic cables often carry CE and RoHS but not UL, which matters if the installation is in a building that requires UL-listed cables in pathways. For specific applications — plenum environments, conduit, marine — look for the relevant jacket rating.
Is genuine LMR-400 available in the UAE?
Yes — Bravo Satcom stocks genuine LMR-400, LMR-600, and LMR-900 with N-type, SMA, and BNC termination options. Lead time for custom-cut lengths is typically 1–3 days.
Looking for LMR-400 for your installation?
Bravo Satcom stocks genuine LMR-400, LMR-600, and LMR-900 coaxial cable in the UAE, available cut to length with factory-terminated connectors. Our team can advise on cable selection for VSAT, broadcast, and RF installations across the GCC.

Contact us for a quote →  |  Browse cables in our shop →

How to Crimp LMR Connectors Correctly: Step-by-Step Guide

A poorly terminated connector is the number one cause of signal degradation on an otherwise well-designed RF installation. LMR cables — particularly LMR-400 — are used on VSAT IFL runs, radio base station feedlines, and outdoor antenna installations where the connector is exposed to weather, vibration, and long-term stress. Getting the crimp right the first time saves you a troubleshooting call six months later.

This guide walks through the complete termination process for LMR-400 with an N-type crimp connector — the most common combination in VSAT and radio work — and covers the critical dimensions, tools, and mistakes that separate a reliable termination from a future fault.

LMR-400 Cable Preparation — Strip Stages

Jacket
Full length
Braid exposed
25.4 mm
(fold back)
Dielectric
12.7 mm
(stripped)
Centre pin
12.7 mm
exposed
Outer jacket (PE)
Braid + foil shield
Foam PE dielectric
Copper centre conductor

LMR-400 N-type crimp | Dimensions per Times Microwave spec | bravosatcom.com

What You’ll Need

Getting the right tools matters more than most people realise. Undersized or worn tooling causes crimp failures that are invisible to the eye but catastrophic for RF performance.

ToolPurposeNotes
Coax cable cutterClean, square cable cutNever use wire cutters or a hacksaw — both distort the cable end
Rotary coax stripperStrip jacket, braid, dielectric to exact dimensionsSet blade depths for LMR-400 specifically
Hex crimp tool + dieCompress ferrule onto braidLMR-400 N-type typically requires 0.429″ hex die — check connector spec
Utility knife / deburring toolClean dielectric end, remove stray braid strands
Vernier calipersVerify strip dimensionsOptional but recommended for critical installs
MultimeterPost-crimp continuity testMandatory before putting the cable into service
Connector types: This guide covers crimp connectors — the most common in field work. Times Microwave also makes EZ-400 compression connectors (faster, single-action, requires the matching tool) and solder-type connectors. The cable prep dimensions are similar but confirm against your specific connector’s installation sheet.

Strip Dimensions for LMR-400 N-Type Crimp

These are the published Times Microwave strip dimensions for LMR-400 with a standard N-type crimp connector. Write these on your tool bag if you do this regularly.

StripDimensionWhat It Exposes
Outer jacket removal25.4 mm (1.00″)Braid for fold-back
Braid fold-back point12.7 mm (0.50″) from jacket endPositions braid over ferrule
Dielectric removal12.7 mm (0.50″) from fold pointCentre conductor
Centre conductor trimFlush with connector pin faceClean mating contact
Dimensions vary between connector manufacturers. Always cross-check against your specific connector’s installation sheet before terminating.

Step-by-Step: N-Type Crimp on LMR-400

1
Cut the cable square. Use a proper coax cutter. The cut must be clean, flat, and perpendicular. Inspect: jacket, braid, dielectric, and centre conductor must all be concentric and undamaged. Any burr or angle — cut again.
2
Slide on the crimp ferrule first. Before stripping anything, slide the crimp ferrule (small metal ring) onto the cable with the open end facing the cable end. This is the most commonly forgotten step. You cannot install it after the connector body is on.
3
Strip the outer jacket — 25.4 mm. Set your rotary stripper and rotate 2–3 times, then pull the jacket off cleanly. Inspect the braid — intact, no nicks, no cut strands. Remove any cut braid strands before proceeding.
4
Fold back the braid — at 12.7 mm. Comb the braid wires back evenly over the outer jacket. Spread uniformly around the full circumference — avoid bunching. Bunched braid concentrates crimp force on one side and reduces shield effectiveness.
5
Strip the dielectric — 12.7 mm. Remove foam dielectric to expose the centre conductor. The cut must be clean — no gouges or teeth marks on the copper. Even minor nicks increase PIM and create stress crack points under vibration.
6
Inspect before assembly. Blow out loose strands. Verify strip dimensions. Confirm no braid strands are on the dielectric. Check the centre conductor is round and undamaged. A 30-second inspection here prevents a re-termination in the field.
7
Install the connector body. Slide the connector body onto the cable. The centre conductor passes through the contact pin and protrudes slightly — trim flush with the pin face. The braid seats inside the connector’s braid seat area. Push fully home until it seats firmly.
8
Slide the ferrule into position. Slide the crimp ferrule forward until it butts against the rear of the connector body, sitting over the folded braid.
9
Crimp. Place the ferrule in the correct hex die. Close the handles with a single smooth, firm stroke until the ratchet releases. One complete ratchet cycle only — do not over-crimp (distorts the body) or under-crimp (ferrule slips).
10
Inspect the finished crimp. The ferrule should be uniformly hexagonal, no cracking or oval distortion. Firm tug — connector should not move. No braid strands protruding. Centre pin flush or just proud of the mating face.

Common Mistakes

MistakeConsequenceFix
Forgetting the ferrule before assemblyMust cut off connector and restartSlide ferrule on as Step 2, every time
Nicked centre conductorPIM, cracking under vibration, future openRe-cut cable end and re-terminate
Stray braid strands on dielectricDead short centre-to-outerInspect under good light before inserting body
Wrong hex die sizeUnder-crimp — passes pull test, fails in fieldAlways match die to connector spec sheet
Bunched braid foldNon-uniform crimp, reduced shield coverageComb braid evenly around full circumference
Centre pin too longBottoms out in mating connector, damages bothTrim flush with pin face
RG-8 connector on LMR-400Wrong bore — mechanically and electrically poorAlways use connectors specified for LMR-400

Testing Your Termination

Every terminated connector should pass three checks before the cable goes into service:

① Visual Inspection
Ferrule uniformly hexagonal. No braid strands protruding. Centre pin flush. Connector firmly seated — no movement under hand tug.
② DC Continuity (Multimeter)
Centre pin to centre pin: continuity. Centre pin to outer body: open circuit. Any short = failed termination, re-terminate.
③ Return Loss / VSWR (if available)
Good LMR-400 termination: >25 dB return loss (VSWR <1.12:1) at 1 GHz. Worse than 20 dB (VSWR >1.22:1) indicates a problem.

Connector Compatibility Quick Reference

Always match the connector spec to your cable. Using an LMR-400 connector on LMR-600 is the most common ordering mistake.

LMR CableStandard ConnectorCrimp Die (typical)Notes
LMR-195N-type, SMA, BNCPer connector specCheck braid OD matches
LMR-240N-type, SMAPer connector spec
LMR-400N-type0.429″ hex (typical)Standard VSAT IFL
LMR-600N-type, 7/16 DINDifferent bodyDo NOT mix with LMR-400 connectors
LMR-900N-type, 7/16 DINLarge-body only7/16 DIN preferred for high power

For a full cable series comparison, see the Times Microwave LMR Series guide.

FAQ

Can I reuse an LMR connector after removing it?
No. Once a crimp ferrule has been compressed, it cannot be re-used. Cut the connector off, re-prepare the cable end, and use a new connector.

What’s the minimum pull-out force for a properly crimped LMR-400 connector?
Times Microwave specifies approximately 45 kg (100 lbs) minimum pull-out strength for a correctly crimped LMR-400 N-type. If yours pulls off with hand force, the crimp failed.

Can I use a standard N-type connector meant for RG-8 on LMR-400?
No. LMR-400 has a different OD, braid construction, and dielectric. Using an RG-8 connector produces a mechanically and electrically poor termination. Always specify connectors made for LMR-400.

How do I know if my crimp tool die is worn?
A worn die produces ferrules that are out-of-round or show uneven hex faces. Check with calipers — if in doubt, replace the die. A worn die is cheaper to replace than a failed installation.

What’s the difference between silver and gold centre pins?
Silver-plated pins are standard for VSAT work. Gold pins appear in some lower-frequency or high-reliability connectors. For LMR-400 N-type in VSAT IFL work, silver-plated is correct.

Need LMR Cables and Connectors?

Bravo Satcom supplies Times Microwave LMR cables and N-type connectors for VSAT and radio installations across the UAE and GCC. We stock LMR-240, LMR-400, and LMR-600 with matching crimp and compression connectors.

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